Introduction
H05RR-F and H05VV-F cables, commonly used in European standards, are low -voltage flexible cables widely used in the industrial sectors, of the building and domestic. This article offers a detailed analysis in the form of a white paper, by comparing their material characteristics, their price differences, their installation standards and use environments. The goal is to offer a professional guide to choose the cable most suited to your needs.
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1. Differences in materials and structure
1.1 Cable H05RR-F
Insulation and sheath : Made of EPR rubber (Ethylene-Propylene), offering excellent flexibility, Resistance to abrasion and bad weather. This material resists UV, chemical oils and agents.
Driver : Tornered copper soul without oxygen, ensuring good conductivity and long -term oxidation resistance.
Standards : In accordance with certifications in 50525-2-21 and IEC 60245-4, Ideal for applications requiring frequent movements.
1.2 Cable H05VV-F
Insulation and sheath : A PVC (polyvinyl chloride), Economic and fireproof material, but which becomes rigid at low temperature and offers resistance limited to bad weather.
Driver : Same type of Oxygen tortured copper, But with a less robust mechanical sheath, which makes it suitable for fixed or semi-mobile installations.
Standards : Complies with the standard in 50525-2-11, with a classification of fire resistance according to IEC 60332-1.
1.3 Comparison and synthesis
Features | H05RR-F | H05VV-F |
Materials' cost | Pupil (more complex rubber manufacturing) | Bas (PVC easier to produce) |
Temperature range | -30°C to +60°C | -5° C to +70 ° C |
Resistance to mechanical stress | Forte (adapted to frequent flexions) | Average (Avoid high voltages) |
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2. Manufacturing process and impact on performance
2.1 H05RR-F manufacturing process
High temperature vulcanization : Treatment by vulcanization at 140 ° C – 160°C, allowing the retication of EPR rubber molecules. This process considerably improves mechanical resistance and temperature holding.
Impact on costs : Vulcanization is a complex process, making the manufacture approximately 30 % more expensive than that PVC cables. However, It increases the lifespan by more than 50 %.
2.2 H05VV-F manufacturing process
Extrusion you PVC : The PVC is melted and then directly extruded around the driver, which allows a simple manufacturing process with low energy consumption.
Boundary : During a low temperature installation, It is necessary to preheat the cable to -5 ° C or more to avoid weakening of the sheath.
This comparison highlights the impact of manufacturing processes on sustainability, Flexibility and resistance to environmental conditions of H05RR-F and H05VV-F, thus facilitating a choice adapted to the technical requirements of your project.
3. In -depth comparison of technical parameters
Setting | H05RR-F | H05VV-F |
Driver's shielding option | Naked copper/tinned copper with shielding braid | Only in an unmanned version |
Abrasion resistance index (FROM 53516) | 1 000 cycles | 500 cycles |
Radius of curvature (dynamic installation) | 7,5 times the diameter | 15 times the diameter |
Long -term oil resistance | Excellent (ASTM D471 test validated) | Weak (Not recommended in an oily environment) |
Environmental level | LSZH (low smoke and halogen free) | Contains halogens (restriction RoHS 3) |
This table highlights the essential technical differences, especially in terms of flexibility, Mechanical resistance and environmental compatibility, allowing an informed choice according to the installation constraints.
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4. Analysis of price differences
4.1 H05RR-F : a higher cost for better durability
Price per meter : Environ 22,5 ~ 25 CNY/m
Cost factors :
EPR rubber material, more expensive
High temperature vulcanization process, requiring a more complex manufacturing process
4.2 H05VV-F : an economic alternative
Price per meter : Environ 14 ~ 18 CNY/m
Economic advantages :
More affordable PVC
Simplified manufacturing, reducing production costs
4.3 Economic recommendation
Limited budget and standard environment : H05VV-F is an optimal choice due to its reduced cost.
High mechanical constraints or difficult conditions : H05RR-F Cable offers a better long -term return on investment, thanks to its increased durability.
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5. Installation instructions
5.1 H05RR-F cable installation
Journey : Respect a radius of curvature of 8 times the diameter for a dynamic installation and 6 times the diameter for a fixed installation.
Waterproofing : In wet environments, Use silicone sealed connectors to avoid any water infiltration.
Maintenance in the salt environment : Inspection of the sheath all 3 months to detect possible cracks. A short-circuit incident in a shipyard was awarded to a lack of maintenance.
5.2 Installation of the H05VV-F cable
Low temperature installation : Below -5 ° C, It is recommended to preheat the sheath to avoid any weakening and cracking.
UV protection : In areas exposed to direct sunlight, Add a fireproof protective sheath, which can increase the lifespan by more than 30 %.
Load monitoring : Install an ammeter to monitor the current intensity in real time, thus avoiding the risks of overload and premature aging of the cable.
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6. Application environments and specific cases
6.1 Key scenarios for H05RR-F cable
Extreme environments :
Offshore oil platforms for temporary food (resistance to salt fog)
Cold chain logistics trucks for -30 ° C connections.
Dynamic scenarios :
Channel systems cable holders for port cranes (abrasion resistance supporting 100 000 flexion cycles).
6.2 Key scenarios for H05VV-F cable
Fixed wiring :
Domotic control systems in smart homes (low cost + ignifugation).
Power cables for emergency energy sources in data centers.
Light mobile use :
Power cable for domestic vacuum cleaners (inflection lower than 50 time a day).
6.3 Environmental compatibility table
Environmental condition | H05RR-F | H05VV-F |
Outdoor exhibition/Salin fog | ✔️ | ❌ |
Contact with oils/chemicals | ✔️ | ❌ |
Wiring for smart homes | ❌ | ✔️ |
High -term high temperature (<70°C) | ❌ | ✔️ |
7. Maintenance strategies and extension of lifespan
7.1 Maintenance for the H05RR-F cable
Regular inspection : Perform a complete inspection all 6 month (reduce 3 months in saline environments).
Joint maintenance : Apply a silicone putty to seal connections, thus preventing humidity from penetrating and causing oxidation.
7.2 Maintenance for H05VV-F cable
Protection UV : Outdoors, Add a PE protective sheath, which can extend the lifespan to 8-10 ans.
Load management : Avoid connecting high power devices simultaneously (like an induction plate and a microwave) To avoid premature aging.
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8. Alternative solutions and market trends
Innovative materials cables
Silicone cables (H05SS-F) : Resistance to temperatures up to 180 ° C, but cost 40 % higher than the H05RR-F, adapted to high temperature environments such as steel factories.
TPE cables : Ecological and recyclable, These cables gradually replace PVC cables.
Impact of environmental regulations
Directive RoHS 3 of the EU : Limitation of the use of halogenated materials, resulting in a decrease in 5 % H05VV-F market share (sectoral report 2023).
Double carbon policy in China : The proportion of halogen -free cables in purchases should reach 30 % from here 2025.
9. Conclusion and recommendations for the choice of cables
H05RR-F and H05VV-F cables complement the performance of materials, Cost and adaptability :
Choose H05RR-F in priority : For dynamic loads, external environments or severe industrial conditions.
Choose H05VV-F in priority : When the budget is limited, For fixed indoor installations or in less demanding environments.
ZMS Cable personalization services
Hybrid solutions : Use H05RR-F for main lines and H05VV-F for secondary lines, allowing an economy of 20 % on costs.
Support de certification : Supply of test reports in/IEC/UL, guaranteeing compatibility with global markets.
To obtain full technical documentation or personalized solutions, Please contact the ZMS Cable expert team !